Orbital pipe cutting machines are designed for cutting and beveling thin-walled stainless steel, and are mainly used in the fields of food, pharmaceuticals, semiconductors, daily chemicals, etc. However, the prices of orbital pipe cutting machines of different models, configurations and brands vary greatly, ranging from tens of thousands to hundreds of thousands of yuan. So, what factors affect the price of orbital pipe cutting machines? This article will analyze the key factors affecting the price in detail to help buyers make more rational decisions.
Orbital pipe cutting machines can be roughly divided into two types: internal clamp orbital cutting machines and external clamp orbital cutting machines, as well as higher-end automatic centering track cutting systems. The manufacturing difficulty, component cost and usage scenarios of different structures are different, resulting in significant differences in their prices.
External clamp track cutting machine: mainly used for cutting large-diameter pipes, with the track wrapped around the outside of the pipe. Due to its relatively simple structure and low cost, the market price is usually in the middle and low-end range.
Internal clamp track cutting machine: often used for cutting in small spaces and inside pipes, with a more sophisticated design, higher assembly difficulty, and significantly increased manufacturing costs.
Automated track cutting system: with laser alignment, CNC control system, programming, automatic track tracking and other functions, it is a high-end product, and the price is generally hundreds of thousands of yuan or even higher.
The complexity of the structural design directly affects the time, manpower and processing technology required for production, thus forming a price gradient.
The orbital pipe cutting machine has high requirements for rigidity, stability and wear resistance. The materials used for its key components such as cutting tracks, drive motors, reducers, guide wheels, and cutters will significantly affect the performance and price of the whole machine.
Track material: high-precision cutting equipment generally uses alloy steel tracks, which are heat-treated and tempered to resist long-term load deformation. Low-priced equipment may only use ordinary carbon steel materials, which are easy to wear and deform.
Drive system: high-end models use servo motors with high-precision reducers, with high control accuracy; mid- and low-end models often use stepper motors or ordinary DC motors, which are lower in price but relatively stable.
Cutting tools: Equipment using plasma cutting or laser cutting has a high tool cost, and the price of consumables cannot be ignored. Although oxygen-acetylene flame cutting tools are cheap, they have great restrictions on cutting accuracy and pipe types.
Orbital ring and fastening system: The price of the orbital ring assembly with quick-release structure and automatic centering technology is higher than the traditional bolt fastening form, but it can greatly improve the installation efficiency.
In summary, when purchasing orbital pipe cutting machines, you should not only look at the surface functions, but also pay attention to its internal configuration and the quality of core parts.
The adaptable pipe diameter range, wall thickness cutting capacity and processing accuracy of the orbital pipe cutting machine are also important factors affecting the price. Generally speaking, the more complete the functions and the wider the adaptation range of the equipment, the higher its price.
Adaptable pipe diameter range: The common models on the market have an adaptation pipe diameter range between DN100-DN1000, and some customizable models can reach DN2000 or even higher. Equipment with a large adaptation range requires customization of multiple sets of orbital rings, and the manufacturing cost increases significantly.
Cutting wall thickness capability: Conventional flame cutting can reach 100mm, but the cut is rough; while laser or plasma cutting is not only suitable for thick-walled pipes, but also can accurately cut thin-walled pipes, which requires higher power and tool material, and the price rises accordingly.
Cutting accuracy and verticality: The error of high-precision equipment is controlled within ±0.5mm, which is suitable for processes requiring precision welding and docking, and the price is naturally more expensive.
Therefore, when considering the price, it is also necessary to weigh the specific requirements of the equipment performance of the project to avoid additional losses caused by repeated purchases or poor processing due to low-price selection.
Nowadays, more and more orbital pipe cutting machines are equipped with CNC control systems, touch operation interfaces, automatic centering systems, remote adjustment, cutting trajectory programming and other functional modules. These intelligent upgrades will greatly improve the convenience of operation and processing efficiency.
CNC control system: The cutting path can be preset, supporting batch processing and accurate reproduction, which usually increases the cost by 20,000 to 50,000 yuan.
Automatic centering function: Through induction or laser positioning, the pipe center calibration is automatically completed, greatly reducing manual intervention.
Remote control system: Equipped with industrial WiFi/Bluetooth modules, it supports remote operation and maintenance, equipment health monitoring and other functions, and is oriented towards smart construction sites.
If the equipment is used for large-scale, highly repetitive projects, although the initial cost of investing in intelligent equipment is high, the long-term operating cost and labor cost will decrease, and the ROI performance is excellent.
The prices of orbital pipe cutting machines with the same functions and configurations vary significantly between different brands. Behind this is the reflection of brand awareness, product stability, delivery capabilities and after-sales guarantee levels. Therefore, choosing a supplier with certain brand strength and a complete after-sales service system is an important guarantee for ensuring project progress and sustainable operation of equipment.
In most actual purchases, customers often need to customize certain functions or structures according to specific application scenarios, such as:
Equipped with special clamping devices;
Add explosion-proof or dustproof and waterproof functions;
Special customization of track materials, track length, etc.
Such customized projects generally require additional charges, and the customization cycle may also be extended.
At the same time, after-sales services such as the length of the warranty period, maintenance response time, distribution of wearing parts, training support, etc. will also be included in the comprehensive cost. Some manufacturers appear to be cheap, but the after-sales service is delayed and the service charges are high, which actually increases the cost of use.
As a professional and high-precision processing equipment, the price of the orbital pipe cutting machine is affected by multiple factors. The structure type, material selection, cutting capacity, degree of intelligence, brand strength, after-sales service, and even customization and logistics transportation will have different levels of influence on the final price.
For buyers, starting from the actual project, comprehensively consider the cutting needs, frequency of use, ease of operation, and budget, and choose a rail-type pipe cutting equipment with the best cost performance and guaranteed service. Reasonable budget and scientific selection can bring higher production benefits and long-term value to the enterprise.
If you are considering purchasing orbital pipe cutting machines, please leave a message or contact our sales team for detailed quotation and technical support. We will recommend the most suitable equipment solution according to your needs.
Mr. Jeff Huang
15251441199
Miss Doria Zhu
15102105304
Miss Jina Wang
18261592800
Leave a Message
Language
Back
Prev
Next
Oct 10,2024
